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会社案内

生産設備 検査設備

Production Equipment

Coil

Belt Conveyor Lines

  China
1
China
2
China
4
Akita
1
Akita
2
Okaya China
3
Gild Total
6M 3               3
8M 3               3
11M 29   4           33
9m (Two ways)       1         1
6M Table     1           1
11M Table     9           9
U Shaped for small batches 3     1         4
Total 38   14 2         54
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NC Coil Winders

  China
1
China
2
China
4
Akita
1
Akita
2
Okaya China
3
Gild Total
TAZAC28-80A 8 Spindles Taga Manufacturing Co., Ltd.       1         1
TAZAC21-40 12 Spindles Taga Manufacturing Co., Ltd.       1         1
08GS Coil System 8 Spindles Taga Manufacturing Co., Ltd.       1         1
C75 Coil System 8 Spindles Taga Manufacturing Co., Ltd.       1         1
C89 Coil System 6 Spindles Bestec       1         1
08GS 6 Spindles Bestec     1           1
TAZAC-304TF 4 Spindles Taga Manufacturing Co., Ltd. 2   2           4
08BS Coil System 8 Spindles Bestec       1         1
Total 2   3 6         11
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Single-Spindle Coil Winder

  China
1
China
2
China
4
Akita
1
Akita
2
Okaya China
3
Gild Total
AX-1 Tanaka Seiki 22   4 18   2     46
AW802 Tanaka Seiki 123   6           129
AW850 Tanaka Seiki 1               1
WH-730 TDS 87   44           131
Total 233   54 18   2     307

Double-Spindle Coil Winder

  China
1
China
2
China
4
Akita
1
Akita
2
Okaya China
3
Gild Total
NSW-802   25   1           26
Total 25   1           26

Four-Spindle Coil Winder

  China
1
China
2
China
4
Akita
1
Akita
2
Okaya China
3
Gild Total
WP-804T(with wire twisting feature) ATake 5               5
NSW-804   2               2
Total 7               7
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Solenoid Assembly

Production Lines

  China
1
China
2
China
4
Akita
1
Akita
2
Okaya China
3
Gild Total
6M Belt Line 9   8 10         27
6M Table 3               3
8M Table 8   10           18
9M Belt Line(Two ways)       1         1
8M Belt Line(Two ways)           2     2
F Line for integrated 12               12
08GS-03X(Line for integrated)     1           1
AS-334/335 Line     1           1
U Shaped for small batches 1               1
Total 33   20 11   2     66

Press Machines (for caulking Yoke and Iron-core)

  China
1
China
2
China
4
Akita
1
Akita
2
Okaya China
3
Gild Total
Hydraulic AP-5MLH UNISIAJECS Corporation 31   18 19   1     69
Hydraulic 5t HHL5T Made in China   1             1
Hydraulic HYP505L Japan Automatic Machine Co., Ltd. 1   1     1     3
Hydraulic HYP505HC Made in China     1           1
Hydraulic AP-10KL UNISIAJECS Corporation       1         1
Servo ASBP-50 UNISIAJECS Corporation       1   1     2
Total 32 1 20 21   3     77
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Press Machines (for front-end processes)

  China
1
China
2
China
4
Akita
1
Akita
2
Okaya China
3
Gild Total
Mechanical Press BPN505L Japan Automatic Machine Co., Ltd. 1               1
Mechanical Press FP-3 CGK Corporation 2 1   3   2     8
Mechanical Press M300 CGK Corporation   3   1         4
Mechanical Press APG-20(for Terminal) Hoshigaoka Tsusho Co., Ltd.       1         1
Hydraulic AP-1M UNISIAJECS Corporation       1         1
Hydraulic AP-5MLH UNISIAJECS Corporation       2         2
Air GDP-1-1500 Fuji Controls Co., Ltd.           1     1
Air QCP-1-1000 Fuji Controls Co., Ltd. 2   1           3
Air PA-001 TDS Co., Ltd. 4               4
Air PCP-3C-200 Fuji Controls Co., Ltd.       1         1
Air PCP-2C-500 Fuji Controls Co., Ltd.       1 1       2
Air PCP-3C-1000 Fuji Controls Co., Ltd.       2         2
Air FR-200 Hokuso Systems Ltd.       1         1
Air MP-500 Maruni         1       1
Total 9 4 1 13 2 3     39

High Spin (Riveting)

  China
1
China
2
China
4
Akita
1
Akita
2
Okaya China
3
Gild Total
BR-103 Brother 3 12 6 13   2     36
US-66 Yoshikawa Seiki     1 1         2
Air Radical Riveting RN 181 Baltec Corporation           1     1
Total 3 12 7 14   3     39
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Cutting Machines

CNC Automatic Lathes

  China
1
China
2
China
4
Akita
1
Akita
2
Okaya China
3
Gild Total
A12-1 Citizen Machinery Miyano Co., Ltd.   48             48
B12-1 Citizen Machinery Miyano Co., Ltd.   20     2       22
B12-5 Citizen Machinery Miyano Co., Ltd.   5     6       11
B20-5 Citizen Machinery Miyano Co., Ltd.   5     4       9
K12-7 Citizen Machinery Miyano Co., Ltd.         5       5
L16-2 Citizen Machinery Miyano Co., Ltd.         2       2
L16-6 Citizen Machinery Miyano Co., Ltd.         4       4
L16-7 Citizen Machinery Miyano Co., Ltd.         2       2
L16-8 Citizen Machinery Miyano Co., Ltd.         2       2
L20-7 Citizen Machinery Miyano Co., Ltd.         2       2
Total   78     29       107
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CAM Automatic Lathes

  China
1
China
2
China
4
Akita
1
Akita
2
Okaya China
3
Gild Total
D-801 Yamato Seiki         2       2
NSP-1253 Nomura Seiki         4       4
Total         6       6

CAM Automatic Lathes (for Pipe)

  China
1
China
2
China
4
Akita
1
Akita
2
Okaya China
3
Gild Total
15 Made in Taiwan   4             4
FS- Fuji Seiki         4       4
M1525 Made in China   2             2
Total   6     4       10
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Secondary Process Machines

  China
1
China
2
China
4
Akita
1
Akita
2
Okaya China
3
Gild Total
BTA Japan BTA         5       5
Drilling Machine Ohake Seiki         1       1
AP-1098 Made in Taiwan   20       1     21
CTV-15 Made in Taiwan   3             3
CTV-25 Made in Taiwan   2             2
Total   25     6 1     32

After Process Machines NUCBOY-8GL Citizen

  China
1
China
2
China
4
Akita
1
Akita
2
Okaya China
3
Gild Total
Total         1       1

V-groove Machines

  China
1
China
2
China
4
Akita
1
Akita
2
Okaya China
3
Gild Total
Total   4             4

Press Machines

  China
1
China
2
China
4
Akita
1
Akita
2
Okaya China
3
Gild Total
100t Double-crank Press Made in Japan             2   2
60t Transmax Press Made in Japan             1   1
160t Single-crank Press China             1   1
150t Single-crank Press Made in Japan             1   1
110t Single-crank Press Made in Malaysia             1   1
110t Single-crank Press China             4   4
110t Single-crank Press Made in Taiwan             2   2
100t Single-crank Press Made in Japan             4   4
80t Single-crank Press China             1   1
75t Single-crank Press Made in Japan             1   1
60t Single-crank Press Made in Japan             1   1
60t Single-crank Press Made in Taiwan             2   2
55t Single-crank Press Made in Japan                  
30t Single-crank Press Made in Japan             1   1
5t Single-crank Press China             1   1
2t Single-crank Press China             1   1
Total             24   24
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Others

  China
1
China
2
China
4
Akita
1
Akita
2
Okaya China
3
Gild Total
Annealing Oven   8             8
Automated Galvanizing Barrel Line               1 1
Galvanizing Hanging Line               1 1
Ion Water Cleansing Line             1   1
3-Spindles Automated Plating Machine (for Teflon plating)   2             2
Infrared Belt Conveyor Dryer   1             1
Automated Press Machine for Pipe   1             1

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Inspection Equipment

Measurement Hardware at TDS Technical Center

TDS owns a variety of inspection equipment to deliver the best quality products to our valued customers.
We will maintain trust and reliability that we have been building with customers.

Analysis Equipment

  Name Type Manufacturer
1 X-ray CT System inspeXio SMX-225CT Shimadzu Corporation
It enables us to observe inner structure of Solenoid without dismantling, utilizing for analysis of inner conditions of Solenoid in pulled or absorbed state and operation defects to detect the position of disconnection.
2 FT-IR
(Fourier transform infrared spectrometer)
Nicolet 380 Thermo Electron
It is mainly used to estimate structure of organic compounds. TDS uses to identify foreign material adhered to solenoids.
3 X-ray Fluorescence Spectrometer XGT-5000WR Horiba, Ltd.
It is used to measure an element and its amount included in testing samples. TDS uses to analyze metal sample and measure thickness of Nickel coating and Z coating.
4 Digital Microscope VHX-1000 Keyence Corporation
5x to 3000x magnification is possible. TDS mainly uses to take photographs of product external appearance and foreign materials adhered to products.
5 Magnetic Field Analysis Software JMAG-Studio The Japan Research Institute, Ltd.
Based on the 3D geometry of solenoids and material characteristics of the components (BH characteristics), it enables to analyze magnetic characteristics such as pull force on the computer.
6 Metallurgical Microscope LV-150 Nikon Corporation
It enables to observe materials that do not transmit lights. TDS uses to observe material composition and foreign materials. Magnifications of 100x, 200x, 500x, and 1000x are available.

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Measurement Equipment

  Name Type Manufaturer
7 CNC 3D Measuring Machine BRT-504 Mitsutoyo Corporation
The probe moves in each of the X, Y, and Z directions and reads spatial coordinates, which enables to efficiently measure objects with complex structures or angles (squared, coaxial) that are hard to measure.
8 BH Tracer
(Automatic Magnetization Characteristics Measuring Machine)
BHS-40 Riken Denshi Co., Ltd.
This measures DC magnetic characteristics of magnetic material.(BH curves,Hm,Bm,Br,Hc,μo<μm)
9 Automatic Pull Force Measuring Machine TG-500N Minebea Co., Ltd.
This is used to measure solenoid pull force and other tensile or compression forces up to 500N.
10 Tensile and Compression Testing Machine TG-100KN Minebea Co., Ltd.
This is used for tensile and compression testing of round bars and plate materials. The load cell of 100kN (10t) and 5kN (500kgf) are available.
11 Surface Roughness Measuring Machine SURFCOM 480A Tokyo Seimitsu Co., Ltd.
This is used for the surface roughness testing based on JIS B0601-1955.
12 Spring Tester SHR-5 Aikoh Engineering Co., Ltd.
This is used to measure spring length, load, and deflection.
13 Measuring Microscope MM40-/L3T Nikon Corporation
This is used to measure dimensions (length, angle, height). Available distances for directions: 150mm (X), 100mm (Y), 150㎜ (Z).
14 Digital Dimension Measuring Instrument LS-7500 Keyence Corp.
This instrument can measure dimensions without touching the object. A light emitted from a high-intensity LED is irradiated on the object. The image of shadow created by the object is calculated, and its dimension is displayed. Measurement Range:φ0.04~φ6㎜
15 Thermograph TVS-700 Nippon Avionics Co., Ltd.
It analyzes the infrared rays emitted by the object and displays the heat distribution.
Low :-20℃~150℃、High:100℃~500℃
16 Measuring System IT-012U Mitsutoyo Corporation
Using this system, measurement data can be input directly in the computer, instead of recording by hand, reducing considerable amount of operation time.
17 Anechoic Chamber TYPE-CM Sonora Technology Co., Ltd.
This is the small anechoic chamber with high sound insulation (transmission loss) and sound absorption, which is used for noise measurements. Background noise level: around 18 dB (A).
18 Dual-Type Coating Thickness Tester LZ-330J Kett Electric Laboratory
The tester can measure thickness of non-magnetic coating of magnetic metals and insulation coating of non-magnetic metals.
Electromagnetic guidance method:0~1500μm、 Eddy-current method:0~800μm
19 Roundness Measuring Machine RONDCOM 43C Tokyo Seimitsu Co., Ltd.
It is used for measurement of roundness, cylindricality, flatness, straightness, fluctuations, concentricity, coaxiality, radial variation, squareness, uneven thickness and etc.

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Testing Equipment

  Name Type Manufaturer
20 Vibration Measuring Instrument VS-120-6 IMV Corp.
It is used for evaluation of vibration resistance by applying vibration on the object.
21 Salt Spray Test Instrument STP-90 Suga Test Instruments Co., Ltd.
It enables testing according to the salt spray testing method (JISZ2371).
22 Thermal Shock Chamber TSA-41L-A Espec Corp.
Exchange air with high temperature and low temperature in the short period of time to provide thermal shock to the tested object. (-65 ~+200 degrees C)
23 Environmental Test Chamber PL-2KP Espec Corp.
It controls the environment of -40~ +100 °C and 98%RH by the programmed specified mode.
24 Surface Property Tester TYPE:14FW Shinto Scientific Co., Ltd.
It is used for evaluation of surface finishing characteristics (wear proof, lubricity, coating strength)

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